The reaction chamber can be pumped down using just the mechanical pump and a bypass line which connects the pump to the chamber.
Pressure
gauges
A pressure
indicator is shown centered on the reaction chamber, which gives
the current pressure in the chamber in torr units. As you operate the simulator,
this and other pressures will change in time, which you witness through
the prefactor and exponential values describing the pressure, and/or through
watching the motion of the triangular slider (for the prefactor) and bar
(for the exponential). For example, if the number next to the triangle
is 7.6 and the number next to the bar is E 02, the pressure is 7.6E 02,
i.e., 760 torr (or 1 atm). The color of the gauge indicates the pressure
range (the color and values of the ranges can be adjusted in the Display
Options control panel).
Mechanical
pump
A mechanical
pump (sometimes called a mech pump) is shown near the bottom
of the simulator window. Mechanical pumps utilize variations of rotating
fan or turbine blades to push gas from their inlet ports (on top) to their
exhaust ports (shown on the side). If a sealed vacuum system is attached
to the inlet, mechanical pumps can evacuate the vacuum system to a base
pressure of around 10-2-10-3 torr, sending the gas
out the exhaust pipe at atmospheric pressure. Once the base pressure has
been reached, the gas from the exhaust sides slips through the blades as
fast as the gas remaining in the chamber is evacuated, establishing a steady
pressure state. The pressure gauge on the vacuum pump indicates the pressure
at the inlet side of the pump (the outlet is at atmospheric
pressure). Left-click on the switch at the left of the pump to turn
its power on (green) and off (red).
While the mechanical pump does not alone achieve the low pressures (10-3-10-6 torr) needed to assure a chemically clean process chamber, it offers a major advantage in handling the job of pumping from atmospheric pressure.
Bypass
line and cutoff valve
In the simulator, a vacuum line on
the right connects the mechanical pump
to the reaction chamber, so that the mechanical
pump can evacuate the reaction chamber. The bypass line is intersected
by a cutoff valve ,
which opens or closes the bypass line, effectively enabling or disabling
the ability of the mechanical pump to pump down the reaction chamber. Left-click
on the cutoff valve in the bypass line (the
"bypass valve") to change its state from closed (an X shape) to open (an
arrow shape). The speed of chamber pumpdown depends not only on the
speed of the mechanical pump and the volume of the chamber, but also on
the conductance or speed of the bypass line: a wide, short line offers
little resistance to pumping, so pumpdown speed depends only on pump capacity
and chamber volume, while a thin, long bypass line impedes pumping and
can be used to slow the pumpdown speed substantially.
Exercise 1: Pump down vacuum lines
to the two cutoff valves.
Knowing the basic functions of the reaction chamber, mechanical pump, and bypass line with its cutoff valve, it is now possible to operate the pump and to pump down the chamber. To pump down the vacuum lines:
Observation:
Notice that the mechanical pump pressure decreases.
Questions
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Exercise 2: Pump down (evacuate)
the reaction chamber.
Now that we have pumped down the vacuum lines to the two cutoff valves, let's use the mech pump to pump down (evacuate) the reaction chamber. To do this:
Observation:
Notice that the volume of the chamber, and therefore the amount of gas
to be removed, is much larger than when we only pumped down the lines from
the mech pump to the cutoff valves.
Observation:
Notice that the mechanical pump pressure first increases, then decreases.
At the same time, the chamber pressure decreases smoothly.
Questions
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Summary
The mech
pump evacuates whatever sealed volume it is connected to down
to a base pressure of about 10-2 torr (10 millitorr).
Pumpdown speed is longer when the chamber volume is larger.
While fast pumpdown is desired for manufacturing speed, slow pumpdown is required when evacuating condensible gases like water vapor (or air) to prevent particle formation.