Pumpdown using turbo pump system and bypass
Answers to Exercises

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Exercise 1: Demonstrate this approach through the following steps.

  1. How much time per cycle is required for slow initial pumpdown followed by fast completion to 10-7 torr given that the turbo pump system is already at base pressure?
    About 2 min.

    Clearly, this depends on just how fast the slow initial pumping is done, and how low a pressure must be attained before switching over to rapid pumping through the turbo pump system. But in any case, the pressure cycling times (especially if both pumpdown and venting) will constitute a significant portion of the time budget available to process each wafer. Therefore vacuum and gas flow equipment design is a critical aspect of semiconductor manufacturing.

    This exercise also emphasizes a potential advantage from the use of cluster tools, in which multiple process steps are carried out in a multichamber tool in which the central wafer handling chamber between the reaction chambers operates at a low pressure (e.g., 1-10 torr). In this case, the pumpdown and venting need only cycle to a few torr, rather than 760 torr, and the time is less at the higher pressures where particle generation is a concern.